Deriving tremendous mileage from its experience in Industrial Automation, Ushustech has built very good expertise in Industrial Automation and its various sub-segments. It focuses on providing services in hardware design, firmware, embedded software and full product development services in the Industrial Automation domain. Ushustech works very closely with various PLC / DCS / SCADA / HMI / field instrumentation and electrical product developers across the globe to provide a complete spectrum of services across the product development life-cycle.

Domain Focus: Ushustech focuses on the following domains within Industrial Automation:

• Process Automation
• Building Automation
• Semiconductor Automation
• Electrical Power and Energy
• Test & Measuring Instruments
• Field Instrumentation

Domain Expertise: Ushustech has been partnering with various OEMS / Product Developers from Japan, USA, Europe and Israel for services across the spectrum of Industrial Automation. They have been listed below:

Process Management:

• HMI / SCADA Development
• Simulation
• Graphic Editor
• Client-Server / N Tier based Framework Development

Data Collection, Processing & Monitoring:

• OLE for Process Control ( OPC ) based  solutions ( DX & XML based )
• IEC 61131 compliant development
• Alarms & Events
• Control / Security  & Process I/O

 Networking Protocols:

                 

  
             

• MODBUS, HART, Zigbee
• CAN, BACnet, LONWorks, SECS GEMS, USB, TCP/IP

Embedded Device & Equipments:

 

• RTOS scheduler based custom software development
• Device Driver Development
• Signal Evaluation, Conditioning, Simulation using MATLAB, Simulink, LABView

Hardware Expertise:

 8-bit:

• Microchip PIC family
• 80x51 family controllers

16-bit:

• ARM 7
• Freescale
• Mitsubishi microcontrollers
• Motorola

32-bit:

• Mitsubishi
• ARM platforms
• Power PC platforms

Wireless Capabilities:

 Bluetooth

• WLAN, 802.11b / g interface
• ZigBee 802.15.A

Product Validation Services

Managed Test: 

• System / Integration
• Regression Testing
• Functional Testing
• Environmental / EMC Testing
• Reliability & Performance Testing
• Pre-compliance Testing

Test Automation:

• Identification of Test Automation Areas
• HiL Testing
• Script Development
• Script Maintenance

Qualification Testing:

• Product Compliance Testing
• Design / Firmware & Hardware Verification / Validation

Hardware Testing Services:

• Module level hardware testing

• Study of existing design and preparation of module test plan
• Development of test drivers for hardware testing
• Carrying out  module level hardware testing
• Analysis, trouble shooting and finding fixes

• Board level hardware testing

• Preparation of test plan for board level testing
• Writing test software for board level hardware testing
• Analysis, trouble shooting and finding fixes

• System Testing

• Functional testing with actual software or test software
• EMI/EMC tests as per various standards
• Climatic tests like thermal, vibration, salt spray etc
• Analysis, trouble shooting and finding fixes

Service provided for Reliability Analysis

Reliability analysis

• FMEA
• Reliability Prediction – MTBF
• FTA

FMEA process followed :

• Specification analysis
• Function list
• Functional block diagram
• Failure mode analysis and ranking
• Identifying of most severe failure modes
• Component level analysis
• Corrective action

FMEA services offered

• Design FMEA
• Concept FMEA
• System FMEA
• Process FMEA

EMI/EMC and Environmental Testing

 Radiated Emissions

• Conducted Emissions
• Radiated Susceptibility
• Electrostatic Discharge
• Electrical Fast Transient
• Surge tests
• Shock and Vibrations
• Voltage dips & interruptions
• Phantom loads
• Gauss Meter
• Environmental chambers

Agency Certifications

• CE
• UL
• ATEX
• FDA
• VDE
• CMDCAS
• SFDA
• CENELEC

Ushustech has very close relations with various test houses & laboratories where in we can leverage relevant services in area of certification & testing.

Full Product Development

Ushustech has been working with various customers globally providing full product development services from Concept to Prototyping. Given below are the various services:

• Requirement Gathering and Elicitation
• S/W, H/W and Mechanical Designs
• User interface, HMI  designs
• Integration & Functional testing
• Engineering / Production Prototyping
• System & Component engineering
• Validation testing –Functional, Climate & EMI/EMC
• Compliance and Agency certification testing
• EOL test bench development
• Product launch support
• Production Engineering (Test planning, test jigs & diagnostics software development support)